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Product Scope: suitable for PET, PE, PP bottles of acidic and neutral liquid products, including dairy, tea, juice or beverage products with a diameter of 3-5mm granules in the ultra-clean filling condition.
Filling quantitative method: non-contact flowmeter quantitative filling type
Filling accuracy:≦±0.5%
Production capacity: 15000 bottles/hour (500ml), 24000bottles per hour (500ml)
Technical characteristics of aseptic cold filling:
single or multiple wheel disinfection, single wheel sterile water, both to meet the sterilization time, but also to ensure that the disinfectant residue≦0.05ppm
stable bottle conveying technology, stable bottle packaging and delivery
equipped with imported aseptic capping machine
non-contact health type filling, flowmeter quantitative
with spray water pressure detection function, monitor the working conditions of each nozzle
diaphragm type cleaning cup, good effect for health isolation
Item | Design Parameters | |
Filling materials | PH>4.6 | High protein content beverage/chocolate beverage/ coffee beverage |
PH<4.6 | Herbal beverage/ Vitamin beverage | |
Aseptic water preparing conditions | Water inlet temperature | 20~30℃ |
Water supply temperature difference ≦5℃ | ||
Sterilizing temperature | ≦135~140℃ | |
Sterilizing temperature controlling precision | ±1℃ | |
Holding time | 30s | |
Outlet temperature | 50~55℃ | |
Final heat loading medium | 32℃ cooling tower water | |
Other | The liquid (filling material, water and etc.) directly contacted with equipment couldn’t include chloride ions | |
Aseptic material buffer condition | Buffer time | 2 hours |
Disinfectant (PAA) | Empty bottles and caps | 1800-2500ppm, 55~60℃ |
Empty cap sterilizing condition | Sterilizing liquid soaking | ≧45s |
Aseptic water rinsing | ≧5s | |
Aseptic compressed air drying | 2.5bar, ≧2s | |
Empty bottle sterilizing condition (single way diaphragm valve control rinsing) | Sterilizing liquid rinsing time | ≧10s |
Sterilizing liquid drying time | ≧4.6s | |
Empty bottle rinsing condition (single circle single way diaphragm valve control rinsing) | Aseptic water rinsing time | ≧3s |
Drying time | ≧4s | |
Neck rinsing condition | Aseptic water rinsing | |
Filling temperature | 25~30℃ |