Shanghai Precise Machinery Equipment Co., Ltd

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6000L/H Full-Automatic Ultra High Temperature Tubular Sterilizer UHT For Milk Processing Line

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Shanghai Precise Machinery Equipment Co., Ltd
City:shanghai
Province/State:shanghai
Country/Region:china
Contact Person:MsCandy
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6000L/H Full-Automatic Ultra High Temperature Tubular Sterilizer UHT For Milk Processing Line

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Brand Name :PLS
Model Number :6000L/H
Certification :ISO CE
Place of Origin :CHINA
MOQ :1 line
Price :Negotiable
Payment Terms :L/C, T/T
Supply Ability :20 lines/year
Delivery Time :60-120 days
Packaging Details :Sea worthy packages
Application :UHT milk, flavored milk, oat milk, soymilk
Key Selling Points :High Productivity
Material :Stainless Steels
Voltage :220V/380V/440V
Condition :New
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Full-Automatic Ultra-High Temperature Tubular Sterilizer

1. High reliabiity

During operatio of the equipment, the product is produced in a completely hermetic system without secondary contamination. The device is with independent tubular sterilizing system and CIP system under automatic control of PLC programme. Its tubular design combines with flow direction to reduce quantity of termianl such as T type connection. Considering heat effect, mechanical impact and interface activatioin, its cleaning system can effectively promote safety and cleaning performance to reach higher reliability. The fully automatic alarming and trouble-shooting systems is competent to prevent disqualified products from outputting. The signals of equipment and canning machine are interlocked to prevent misoperation during canning and feeding and guarantee quality of finished products.

2. High quality finished products

The equipment is designed through digital heat quantity calculation, which has precisely designed the heat exchanging area required for temperature rise and cooling of products, so as to make sure that the products can continuously carry out instant cooling and heating treatment, effectively reduce the loss of product flavor and nutritious content and kill the harmful bacteria.

According to customer requiremnts, the equipment can be provided with multiple sections of cooling with asjustable outlet temperature, which is suitable for cold canning.

3. Reasonable structure design, high pressure

Resistance and simple and convenient maintenance. The equipment adopts the form of multiple tubes, i.e., a shell tube is convered by multiple small parallel tubes to form combined tubes, and multiple sections of combined tubes will be connected. The internal and external tubes of the tube set adopts the design of unique floating head and double sealing, which avoids the pollution and has no stress caused by heat expansion. It can endure higher pressure with the maximum pressure drop permissible reaching 100bar.

4. Long operation time

The equipment is made of high quality pipes according to high standard so as to guarantee good heat conducting efficiency of the heat exchanging tube. The control components of the control system are of internationally famous brand with high heat conducting efficiency and control precision of temperature error. The system can operate stably with long operation time.

5. Simple operation and high production efficiency

During the production, just slightly touch the touch screen, and the system will automatically and instantly complete all production operations, which realizes human-machine dialogue in a real sense. The full-automatic control system has greatly enhanced production efficiency.

Self-provided CIP cleaning system can achieve automatic cleaning in place (CIP), and do not rely on the starting of CIP system on plant main line.

All imported control components are of international famous brands with accuracy and quality reliably guaranteed.

Simple and convenient maintenance. During the maintenance, only O rings require changing, and there is no need to use any heavy tools.

The manufacturing materials are completely in accordance with GMP standard for food factories and GTAW welding technology is adopted according to ASME welding standard.

The equipment can be designed into electrical appliance controlled type according to customer requirements. It can be designed into pasteurizer (PUT) and high temperature sterilizer (HTST) according to the requirements of sterilizing temperature of products.

6. Equipment applicable range

Aseptic normal temperature/cold canning production line for milk, fruit juice, color milk, soy milk, non-active fermented lactobacillus beverage, allocated lactobacillus beverage, tea beaverage and other plant protein beverage. It is also applicable to non-aseptic production line.

Heat treatment of other liquid food with high viscosity such as ice cream, artificail cream, jam and ketchup etc.

Technial Parameters

Name Unit UHT-1000L UHT-2000L UHT-3000L UHT-4000L UHT-5000L UHT-6000L UHT-8000L UHT-10000L
Capacity L/H 1000 2000 3000 4000 5000 6000 8000 10000
Heat exchanging area m2 20 28 35 45 52 60 75 88
Temperature of material inlet °C ≦15 ≦15 ≦15 ≦15 ≦15 ≦15 ≦15 ≦15
Temperature of material outlet °C ≦25 ≦25 ≦25 ≦25 ≦25 ≦25 ≦25 ≦25
Design temperature °C 150 150 150 150 150 150 150 150
Heat preservation time S 5 5 5 5 5 5 5 5
Ice water temperature °C ≦2 ≦2 ≦2 ≦2 ≦2 ≦2 ≦2 ≦2
Ice water consumption L/H 3000 6000 9000 12000 15000 18000 24000 30000
Cooling water consumption L/H 2000 4000 6000 8000 10000 12000 16000 20000
Hot water consumption L/H 1500 3000 4500 6000 7500 9000 12000 15000
Pressure of steam inlet Mpa ≧0.5 ≧0.5 ≧0.5 ≧0.5 ≧0.5 ≧0.5 ≧0.5 ≧0.5
Max. steam consumption kg/h 200 250 330 410 480 550 650 780
Weight kg 1600 2000 2400 2600 2800 3000 3800 4200

Main Components of UHT (Standard)

Material System
Material heat exchanger(pipe type,316L) PLS
Material pump (ABB frequency invertor) Chinese brand
Booster pump (ABB frequency invertor) Chinese brand
Material balancing tank (manhole, seals with CIP spraying) PLS
Level meter Shanghai
Diaphragm pressure gauge Shanghai
Flow meter Chinese brand
Pneumatic 2-position 4-way valve (for material loading and cleaning changeover) APV or AFLF
Pneumatic 2-position 3-way valve (for material returning and discharging changeover) APV or AFLF
Pneumatic 2-position 3-way valve (for degassing tank changeover) APV or AFLF
Pneumatic disc valve APV or AFLF
Temperature sensor Chinese brand
Pneumatic angle seat valve (material tank RO water supplying) GEMU or BURKERT
Pneumatic constant pressure valve (before filling and material outlet) APV or AFLF
Heat preservative pipe (low heat preservative, high preservative) PLS
Manual disc valve YUANAN or KINGLAI
Hot Water System
Hot water heater (pipe type, inner pipe 316L) PLS
Hot water pump(ABB frequency invertor) FCNP
Hot water tank PLS
Hot water flow meter (floater) Chinese brand
Hot water pressure gauge Shanghai
Pneumatic constant pressure valve YUANAN
Hot water tank safety valve Shanghai
Tune fork E+H
Adjusting valve (homogenizing temperature) BURKERT or GEMU
Temperature sensor Chinese brand
Steam System
Steam plunger valve Chinese brand
Steam pressure gauge (with buffer pipe) Shanghai
Steam pressure reducing valve Spirax Sarco
Pneumatic steam adjusting valve Spirax Sarco or BURKERT or SAMSON
Steam filter Spirax Sarco
Floating ball trap Spirax Sarco
Hot power trap valve Spirax Sarco
CIP System
Pneumatic diaphragm acid & alkali pump WILDEN
Pneumatic disc valve APV or AFLF
Pneumatic switch valve (water supplying) BURKERT or GEMU
Concentrated acid, alkali tank and truck PLS
Conductivity meter Chinese brand
Electric System
Cabinet PLS
PLC program coder OMRON
Touched screen OMRON
Temperature recorder Chinese brand
Electric apparatus Schneider
Solenoid valve MAC

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