Full-Automatic Ultra-High Temperature Tubular Sterilizer
1. High reliabiity
During operatio of the equipment, the product is produced in a completely hermetic system without secondary contamination. The device is with independent tubular sterilizing system and CIP system under automatic control of PLC programme. Its tubular design combines with flow direction to reduce quantity of termianl such as T type connection. Considering heat effect, mechanical impact and interface activatioin, its cleaning system can effectively promote safety and cleaning performance to reach higher reliability. The fully automatic alarming and trouble-shooting systems is competent to prevent disqualified products from outputting. The signals of equipment and canning machine are interlocked to prevent misoperation during canning and feeding and guarantee quality of finished products.
2. High quality finished products
The equipment is designed through digital heat quantity calculation, which has precisely designed the heat exchanging area required for temperature rise and cooling of products, so as to make sure that the products can continuously carry out instant cooling and heating treatment, effectively reduce the loss of product flavor and nutritious content and kill the harmful bacteria.
According to customer requiremnts, the equipment can be provided with multiple sections of cooling with asjustable outlet temperature, which is suitable for cold canning.
3. Reasonable structure design, high pressure
Resistance and simple and convenient maintenance. The equipment adopts the form of multiple tubes, i.e., a shell tube is convered by multiple small parallel tubes to form combined tubes, and multiple sections of combined tubes will be connected. The internal and external tubes of the tube set adopts the design of unique floating head and double sealing, which avoids the pollution and has no stress caused by heat expansion. It can endure higher pressure with the maximum pressure drop permissible reaching 100bar.
4. Long operation time
The equipment is made of high quality pipes according to high standard so as to guarantee good heat conducting efficiency of the heat exchanging tube. The control components of the control system are of internationally famous brand with high heat conducting efficiency and control precision of temperature error. The system can operate stably with long operation time.
5. Simple operation and high production efficiency
During the production, just slightly touch the touch screen, and the system will automatically and instantly complete all production operations, which realizes human-machine dialogue in a real sense. The full-automatic control system has greatly enhanced production efficiency.
Self-provided CIP cleaning system can achieve automatic cleaning in place (CIP), and do not rely on the starting of CIP system on plant main line.
All imported control components are of international famous brands with accuracy and quality reliably guaranteed.
Simple and convenient maintenance. During the maintenance, only O rings require changing, and there is no need to use any heavy tools.
The manufacturing materials are completely in accordance with GMP standard for food factories and GTAW welding technology is adopted according to ASME welding standard.
The equipment can be designed into electrical appliance controlled type according to customer requirements. It can be designed into pasteurizer (PUT) and high temperature sterilizer (HTST) according to the requirements of sterilizing temperature of products.
6. Equipment applicable range
Aseptic normal temperature/cold canning production line for milk, fruit juice, color milk, soy milk, non-active fermented lactobacillus beverage, allocated lactobacillus beverage, tea beaverage and other plant protein beverage. It is also applicable to non-aseptic production line.
Heat treatment of other liquid food with high viscosity such as ice cream, artificail cream, jam and ketchup etc.
Technial Parameters
Name |
Unit |
UHT-1000L |
UHT-2000L |
UHT-3000L |
UHT-4000L |
UHT-5000L |
UHT-6000L |
UHT-8000L |
UHT-10000L |
Capacity |
L/H |
1000 |
2000 |
3000 |
4000 |
5000 |
6000 |
8000 |
10000 |
Heat exchanging area |
m2 |
20 |
28 |
35 |
45 |
52 |
60 |
75 |
88 |
Temperature of material inlet |
°C |
≦15 |
≦15 |
≦15 |
≦15 |
≦15 |
≦15 |
≦15 |
≦15 |
Temperature of material outlet |
°C |
≦25 |
≦25 |
≦25 |
≦25 |
≦25 |
≦25 |
≦25 |
≦25 |
Design temperature |
°C |
150 |
150 |
150 |
150 |
150 |
150 |
150 |
150 |
Heat preservation time |
S |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
Ice water temperature |
°C |
≦2 |
≦2 |
≦2 |
≦2 |
≦2 |
≦2 |
≦2 |
≦2 |
Ice water consumption |
L/H |
3000 |
6000 |
9000 |
12000 |
15000 |
18000 |
24000 |
30000 |
Cooling water consumption |
L/H |
2000 |
4000 |
6000 |
8000 |
10000 |
12000 |
16000 |
20000 |
Hot water consumption |
L/H |
1500 |
3000 |
4500 |
6000 |
7500 |
9000 |
12000 |
15000 |
Pressure of steam inlet |
Mpa |
≧0.5 |
≧0.5 |
≧0.5 |
≧0.5 |
≧0.5 |
≧0.5 |
≧0.5 |
≧0.5 |
Max. steam consumption |
kg/h |
200 |
250 |
330 |
410 |
480 |
550 |
650 |
780 |
Weight |
kg |
1600 |
2000 |
2400 |
2600 |
2800 |
3000 |
3800 |
4200 |
Main Components of UHT (Standard)
Material System |
Material heat exchanger(pipe type,316L) |
PLS |
Material pump (ABB frequency invertor) |
Chinese brand |
Booster pump (ABB frequency invertor) |
Chinese brand |
Material balancing tank (manhole, seals with CIP spraying) |
PLS |
Level meter |
Shanghai |
Diaphragm pressure gauge |
Shanghai |
Flow meter |
Chinese brand |
Pneumatic 2-position 4-way valve (for material loading and cleaning changeover) |
APV or AFLF |
Pneumatic 2-position 3-way valve (for material returning and discharging changeover) |
APV or AFLF |
Pneumatic 2-position 3-way valve (for degassing tank changeover) |
APV or AFLF |
Pneumatic disc valve |
APV or AFLF |
Temperature sensor |
Chinese brand |
Pneumatic angle seat valve (material tank RO water supplying) |
GEMU or BURKERT |
Pneumatic constant pressure valve (before filling and material outlet) |
APV or AFLF |
Heat preservative pipe (low heat preservative, high preservative) |
PLS |
Manual disc valve |
YUANAN or KINGLAI |
Hot Water System |
Hot water heater (pipe type, inner pipe 316L) |
PLS |
Hot water pump(ABB frequency invertor) |
FCNP |
Hot water tank |
PLS |
Hot water flow meter (floater) |
Chinese brand |
Hot water pressure gauge |
Shanghai |
Pneumatic constant pressure valve |
YUANAN |
Hot water tank safety valve |
Shanghai |
Tune fork |
E+H |
Adjusting valve (homogenizing temperature) |
BURKERT or GEMU |
Temperature sensor |
Chinese brand |
Steam System |
Steam plunger valve |
Chinese brand |
Steam pressure gauge (with buffer pipe) |
Shanghai |
Steam pressure reducing valve |
Spirax Sarco |
Pneumatic steam adjusting valve |
Spirax Sarco or BURKERT or SAMSON |
Steam filter |
Spirax Sarco |
Floating ball trap |
Spirax Sarco |
Hot power trap valve |
Spirax Sarco |
CIP System |
Pneumatic diaphragm acid & alkali pump |
WILDEN |
Pneumatic disc valve |
APV or AFLF |
Pneumatic switch valve (water supplying) |
BURKERT or GEMU |
Concentrated acid, alkali tank and truck |
PLS |
Conductivity meter |
Chinese brand |
Electric System |
Cabinet |
PLS |
PLC program coder |
OMRON |
Touched screen |
OMRON |
Temperature recorder |
Chinese brand |
Electric apparatus |
Schneider |
Solenoid valve |
MAC |